{"id":88,"date":"2022-03-01T06:36:00","date_gmt":"2022-03-01T06:36:00","guid":{"rendered":"https:\/\/www.laetus.com\/en\/?post_type=knowledge-base&#038;p=88"},"modified":"2025-03-20T07:44:01","modified_gmt":"2025-03-20T07:44:01","slug":"efficient-solution-for-serialization-of-small-batches","status":"publish","type":"knowledge-base","link":"https:\/\/www.laetus.com\/en\/knowledge-base\/blog\/efficient-solution-for-serialization-of-small-batches\/","title":{"rendered":"Efficient Solution for Serialization of Small Batches"},"content":{"rendered":"\n<figure class=\"wp-block-image alignfull size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1440\" height=\"390\" src=\"https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?w=1024\" alt=\"Efficient Solution for Serialization of Small Batches\" class=\"wp-image-670\" srcset=\"https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?w=1440&amp;resize=1440&amp;quality=80&amp;strip=all 1440w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?resize=300&amp;w=300&amp;quality=80&amp;strip=all 300w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?resize=768&amp;w=768&amp;quality=80&amp;strip=all 768w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?resize=1024&amp;w=1024&amp;quality=80&amp;strip=all 1024w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?resize=450&amp;w=450&amp;quality=80&amp;strip=all 450w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?resize=582&amp;w=582&amp;quality=80&amp;strip=all 582w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?resize=900&amp;w=900&amp;quality=80&amp;strip=all 900w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/efficient-solution-for-serialization-banner-1440x390-en.jpg?resize=1164&amp;w=1164&amp;quality=80&amp;strip=all 1164w\" sizes=\"auto, (max-width: 1440px) 100vw, 1440px\" \/><\/figure>\n\n\n<div class=\"lt-group-wrap\" id=\"lt-blocks-group-69f59decec5a1\"> \n<div class=\"wp-block-group alignfull has-cerulean-red-background-color has-background is-layout-flow wp-block-group-is-layout-flow\">\n<h1 class=\"wp-block-heading has-text-align-center has-theme-white-color has-text-color has-h-3-font-size\">Efficient Solution for Serialization of Small Batches<\/h1>\n<\/div>\n\n\t\t<style>\n\t\t\t#lt-blocks-group-69f59decec5a1 {\n\t\t\t\t\t\t\twidth: auto;\n\t\t\t}\n\t\t\t#lt-blocks-group-69f59decec5a1 > .wp-block-group {\n\t\t\tpadding-top: 10px;padding-right: 0px;padding-bottom: 10px;padding-left: 0px;\t\t\t}\n\n\t\t\t@media print, screen and ( max-width: 767px ) {\n\t\t\t\t#lt-blocks-group-69f59decec5a1 {\n\t\t\t\t\t\t\t\t}\n\t\t\t\t#lt-blocks-group-69f59decec5a1 > .wp-block-group {\n\t\t\t\t\t\t\t\t}\n\t\t\t}\n\t\t\t#lt-blocks-group-69f59decec5a1 > .wp-block-group > * {\n\t\t\t\t\t\t\t\t\t\t\t}\n\n\t\t<\/style>\n\n\t\t <\/div>\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<p>Smaller batch productions which undergo frequent production order (PO) changes pose a real challenge when it comes to serializing folding boxes. Retrofits may involve a considerable amount of time and reduce the overall equipment effectiveness (OEE).<\/p>\n\n\n\n<h6 class=\"wp-block-heading has-cerulean-red-color has-text-color\"><strong>Steps in the Serialization Process<\/strong><\/h6>\n\n\n\n<p>During a typical serialization process, folding boxes are transferred from the cartoning machine to the serialization system and are printed with bar codes, data matrix codes or plain text such as GTIN (Global Trade Item Number), which are transferred from a database.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"859\" height=\"146\" src=\"https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/serialization-small-batches-blog-en.png?w=859\" alt=\"\" class=\"wp-image-790\" srcset=\"https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/serialization-small-batches-blog-en.png?w=859&amp;resize=859&amp;quality=80&amp;strip=all 859w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/serialization-small-batches-blog-en.png?resize=300&amp;w=300&amp;quality=80&amp;strip=all 300w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/serialization-small-batches-blog-en.png?resize=768&amp;w=768&amp;quality=80&amp;strip=all 768w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/serialization-small-batches-blog-en.png?resize=450&amp;w=450&amp;quality=80&amp;strip=all 450w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/serialization-small-batches-blog-en.png?resize=582&amp;w=582&amp;quality=80&amp;strip=all 582w\" sizes=\"auto, (max-width: 859px) 100vw, 859px\" \/><\/figure>\n\n\n\n<p>An optical control system then inspects the clean, precise printing and verifies the printed information. Secondary packaging with faulty printing, labeling or printed content is automatically detected by the control system and ejected.<br>High throughput and fast adjustment to the respective packaging dimensions are decisive factors where a cost-effective serialization is concerned. Companies, which package lots of small batches of varying products, need to frequently change formats. The product guide as well as the position of the printers and control systems tend to be adjusted manually with a rotary knobs. This manual adjustment takes manufacturers about 15 minutes before the new format can be smoothly moved in and production restart.<\/p>\n\n\n\n<h6 class=\"wp-block-heading has-cerulean-red-color has-text-color\"><strong>Fully Automatic Format Change<\/strong><\/h6>\n\n\n\n<p>In order to keep down time, costs and the risk of operator faults to a minimum, companies can rely on new technologies such as the Series 1000 Compact to solve their production challenges. Such systems perform format changes in a fully automatic manner. Operators will only need to select the new PO format on the touch panel and the machine starts the adjustment process automatically. Mechanical forced guides, printers, tamper evident label feeders and cameras for optical control of all the applied printing and tamper evident labels then position themselves. The format change is complete in less than a minute.<\/p>\n\n\n\n\n\n<h6 class=\"wp-block-heading has-cerulean-red-color has-text-color\"><strong>Print, Verify and Tamper Evident Features<\/strong><\/h6>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<p>Depending on the product quality and size, the Series 1000 Compact prints &nbsp;and verifies bar codes and plain text at a speed of up to 400 folding boxes per minutes. Furthermore, up to 800 tamper evident labels per minute can be simultaneously attached to both sides. The INSPECT wt iCAM camera system from Laetus provides the print inspection and checks that labels are correctly applied. Inaccurately identified or affixed products are reliably ejected.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"908\" height=\"553\" src=\"https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?w=908\" alt=\"\" class=\"wp-image-788\" srcset=\"https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?w=908&amp;resize=908&amp;quality=80&amp;strip=all 908w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?resize=300&amp;w=300&amp;quality=80&amp;strip=all 300w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?resize=768&amp;w=768&amp;quality=80&amp;strip=all 768w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?resize=394&amp;w=394&amp;quality=80&amp;strip=all 394w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?resize=450&amp;w=450&amp;quality=80&amp;strip=all 450w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?resize=582&amp;w=582&amp;quality=80&amp;strip=all 582w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?resize=788&amp;w=788&amp;quality=80&amp;strip=all 788w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/knowledge-base\/blog-images\/print-and-verify-small-batch-blog-en.png?resize=900&amp;w=900&amp;quality=80&amp;strip=all 900w\" sizes=\"auto, (max-width: 908px) 100vw, 908px\" \/><\/figure>\n<\/div>\n<\/div>\n\n\n\n<h6 class=\"wp-block-heading has-cerulean-red-color has-text-color\"><strong>Gentle Ejection System<\/strong><\/h6>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"460\" height=\"460\" src=\"https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/products\/series-1000\/series-1000-family1-460x460-1.jpg?w=460\" alt=\"\" class=\"wp-image-247\" srcset=\"https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/products\/series-1000\/series-1000-family1-460x460-1.jpg?w=460&amp;resize=460&amp;quality=80&amp;strip=all 460w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/products\/series-1000\/series-1000-family1-460x460-1.jpg?resize=150&amp;w=150&amp;quality=80&amp;strip=all 150w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/products\/series-1000\/series-1000-family1-460x460-1.jpg?resize=300&amp;w=300&amp;quality=80&amp;strip=all 300w, https:\/\/global.laetus.com\/wp-content\/uploads\/dam\/web-images\/products\/series-1000\/series-1000-family1-460x460-1.jpg?resize=450&amp;w=450&amp;quality=80&amp;strip=all 450w\" sizes=\"auto, (max-width: 460px) 100vw, 460px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<p>In the case of ejecting inaccurately identified secondary packaging, it must be possible to repackage particularly high-value or sensitive products. The electronically controlled mechanical high-speed ejection of the Series 1000 Compact pushes folding boxes from the product flow in a very gentle manner regardless of their weight.<\/p>\n\n\n\n<p>The open design of the Series 1000 Compact also enables straightforward and convenient access to all relevant parts. Especially contract packers, who need to insert individually branded tamper evident labels on a frequent basis, benefit from the fact that the tamper evident label feeder is so easy to operate. It recognizes the size of the label on the conveyor belt and supports flexible and automatic handling of a wide range of labels.<\/p>\n<\/div>\n<\/div>\n\n\n\n<p>Could this be the perfect solution for your batch serialization?<\/p>\n\n\n\n<p>For additional information follow this&nbsp;<a href=\"https:\/\/www.laetus.com\/en\/products\/hardware\/track-and-trace-machines\/series-1000\/\">link<\/a>&nbsp;or contact our experts.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\"><div class=\"lt-group-wrap\" id=\"lt-blocks-group-69f59decee61e\"> \n<div class=\"wp-block-group custom-border is-layout-flow wp-block-group-is-layout-flow\">\t<div class=\"js-marketo-form-shortcode\">\n\t\t\n<form data-formID=\"1067\"><\/form>\n\t<\/div>\n\t\n<\/div>\n\n\t\t<style>\n\t\t\t#lt-blocks-group-69f59decee61e {\n\t\t\t\t\t\t\twidth: auto;\n\t\t\t}\n\t\t\t#lt-blocks-group-69f59decee61e > .wp-block-group {\n\t\t\tpadding-top: 0px;padding-right: 0px;padding-bottom: 0px;padding-left: 0px;\t\t\t}\n\n\t\t\t@media print, screen and ( max-width: 767px ) {\n\t\t\t\t#lt-blocks-group-69f59decee61e {\n\t\t\t\t\t\t\t\t}\n\t\t\t\t#lt-blocks-group-69f59decee61e > .wp-block-group {\n\t\t\t\t\t\t\t\t}\n\t\t\t}\n\t\t\t#lt-blocks-group-69f59decee61e > .wp-block-group > * {\n\t\t\t\t\t\t\t\t\t\t\t}\n\n\t\t<\/style>\n\n\t\t <\/div><\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Smaller batch productions which undergo frequent production order changes pose a real challenge when it comes to serializing folding boxes. Retrofits may involve a considerable amount of time and reduce the overall &#8230;<\/p>\n","protected":false},"author":8,"featured_media":384,"parent":0,"menu_order":0,"template":"","meta":[],"content-type":[1672],"topics":[1674,1677],"industry-category":[1682],"class_list":["post-88","knowledge-base","type-knowledge-base","status-publish","has-post-thumbnail","hentry","content-type-blog","topics-serialization","topics-traceability","industry-category-pharma"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Efficient Solution for Serialization of Small Batches - Laetus<\/title>\n<meta name=\"description\" content=\"Laetus Track &amp; Trace and Vision Inspection solutions\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.laetus.com\/en\/knowledge-base\/blog\/efficient-solution-for-serialization-of-small-batches\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Efficient Solution for Serialization of Small Batches - Laetus\" \/>\n<meta property=\"og:description\" content=\"Laetus Track &amp; 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